闪蒸罐是什么？高温冷凝水热能回收再利用装置

日期： 2023-02-20 作者：晟德亿编辑

闪蒸罐设备最早使用于石化行业石油裂解设备中，裂解塔、蒸馏塔、精馏塔等设备使用蒸汽换热产生的高温冷凝水就是通过闪蒸罐回收部分闪蒸汽，再回到塔基顶端用于生产，体现了能量平衡和阶梯式用能的原则，节约用汽成本，解决冷凝水回收的难题。随着设计技术和材料应用的进步，闪蒸罐的节能率已经比最早的设备提升了4%-8%。

闪蒸罐设备——高温冷凝水回收热能再利用设备

以化纤、纺织、印染行业为例，用于印染的气流缸、溢流缸等用汽设备换热产生的高温冷凝水在120℃-140℃左右，很多企业没有重视高温冷凝水的价值一般采取直接排放到地沟中或者降温用于其他设备生产，闪蒸罐已经被苏州晟德亿节能环保科技有限公司推广应用到化纤、纺织、印染行业，节能效益在15%-23%左右。

闪蒸罐采用固定流道构造，主体材质为不锈钢。应用了冷凝水的瞬间泄压，微压差微过冷输送，汽液分离、乏汽提取、蒸汽微小液滴处理及汽液两相引流等技术，并通过罐内流道降低流速，压降后产生低品位蒸汽通过热泵混流引射增压控制技术提升至与工艺相匹配的高品位蒸汽，使得原来高温冷凝水的热焓得到充分利用，排水温度在100℃左右（极限温度可降至95℃），解决换热设备失流问题，提高换热效率，节能效率达到8%-16%。

闪蒸罐装置是以闪蒸罐为主体设备，还包含温度表、压力表、安全阀、控制阀门等组件，蒸汽、冷凝水的进出口管道；流量、温度、压力、液位等自动化控制系统。以上各部分组成一套完整的闪蒸罐装置，才能发挥出蒸汽节能的效果，新生成的闪蒸汽可以满足工艺要求，节约了用汽成本。

上一篇：闪蒸罐系统简述及应用方案下一篇：化工厂蒸汽节能设备改造案例——水浴式减温减压与疏水系统

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蒸汽余热回收主要有以下两种方案：

一、蒸汽引射器蒸汽增压闪蒸设备密闭冷凝水回收装置焓差补偿式扩容净化回收器蒸汽引射提温升压余热回收ORC发电蒸汽节能湖南汽水分离器哪家好超大排量疏水器蒸汽发生器可以节能吗？疏水阀减温减压装置冷凝水回收闪蒸罐装置蒸汽减温减压装置系统晟德亿

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